Collaborative R&D
Speed is everything in the era of global competition
In order to meet all customers’ needs, HHY OEM/ODM team keep on proposing the best solution and technical support & service for each project, no matter components production or complex assembly, just ensure from samples to regular production can be accurately completed in the shortest time
At the very beginning of the conceptual design & development, we participate in prototype design immediately and produce the sample through accurate engineering test. For the purpose of shortening product development time and reducing the cost, we bring in product lifecycle management platform so that the cost, quality and time can be perfectly controlled during the design process.
At the early stage of collaborative design, HHY establish project management team by following our customers’ requirements, combining with professional knowledge & experience through whole product development procedure. By synchronizing the manufacturing process of product design as well as transferring into the detail product specifications, processing, electrical property and appearance demands, then use 3D software build product model, integrate Auto CAD / UG / Pro / E, finally use structured analysis technology to emulate product design and improve product quality & reliability
Collaborative design platform
3D computer-aided design system: CAD (Computer Aided Design for 3D solid modeling): Parametric drawing, parts modeling customization procedure, 2 D/ 3 D parts database, CAE and CAM two-way interface connection, Fast 3D rendering technology
CAE (Computer Aided Engineering): structural plastic deformation analysis, electronic products vibration and drop analysis, space flow field and structure heat transfer analysis, noise analysis, multi physics coupling analysis , project optimization analysis
Electrical Performance Analysis：PCB for SI/PI analysis
PDM(Product Data Management;PLM(Product Lifecycle Management) / PDM (Product Data Management)
Design&Development
Material development technology: PC, ABS PC / ABS Blends series’ thermo-mechanical effects recycling and material recovery technology, plastic materials analysis and database establishment, adhesive database set up
Metal processing technology: stamping technology upgrades projects, stamping mold online monitoring and dynamic adjustment systems development
Plastic Injection Technology: injection molding cavity pressure and temperature analysis and monitoring mechanism development, gas-assisted injection molding process import plan
Mold ability
HHY is specializing in mold-related R & D, pay great attention on product accuracy with rapid mold design, manufacturing and maintenance capabilities, so that each process is completed within the specified plant. Productivity Growth, mold trial times reduction, Cycle-time shortening and cost down are realized by using computer aided tools CAE/CAD/CAM. With excellent technology support, design, processing and manufacture are perfectly combined
Our tooling development is based on advanced software including Pro/E, Auto CAD, MPI, MPA, Cimatron, UG, Ansys, Moldex, PDM, mold processing and testing devices from Europe, America and Japan (milling machine, jig grinding machine, precision grinding machine,CNC machining center, optical grinding, wire-cut machine, electro-discharge machine, projector, CMM, 2.5D measuring machine, etc), which providing customers with quality and guarantee.
HHY import multifunction machining and simple programming strategy, effective use of 5-axis CNC machining technology combined with existing secondary processing technology, the establishment model sample center provide customers with rapid and confidential prototype
Tooling Development
quick integration from concept to final product
provide complete solution from mold to production
tooling development and injection molding
Double injection molding
punch forming
Extended molding
Subtle press forging & continuous composite molding
metal powder injection molding
mold decoration
appearance decoration
secondary processing
Our design team uses the latest computer-aided analysis tools, significantly reduce product development time to ensure the function meets design specification
Product Inspection
During every aspect of production, HHY consider quality as the most important commitment to customers. Regarding quality testing, HHY had introduced the advanced testing equipment from Europe & Japan, to provide testing such as environmental chemical substances analysis, electronic components and product inspection testing, electronic products environmental testing and reliability engineering services, electromagnetic compatibility testing services, instruments and equipment calibration. By improving reliability testing as well as providing customers the best service, HHY wins many customers’ recognition. In response to the rise of environment protection awareness, the EU banned Restriction on the Use of Hazardous Substances, RoHS and Waste from Electronic and Electric Equipment, WEEE in 2003, as the member of green supply chain, in addition to carrying out the lead-free process of electronic products, we fully cooperate with customers for heavy metal regulatory requirements, since 2012 we promote comprehensive control of prohibited substances and make reduction of harmful substances released policy statement.
Chemical analysis of environmental controlled substances
ROHS
Lead and its compounds
Cadmium and its compounds
Mercury and its Compounds
Hexavalent chromium and its compounds
Polybrominated biphenyls
Polybrominated diphenyl ethers
Fire safety research and testing of materials
Fire resistance test
Halogen test
Oxygen index test
Heavy metal content test
Other organic matter
Tetrabromobisphenol A
Phthalate esters
Polycyclic aromatic hydrocarbons
Reliability Testing Services
Mechanical and material properties testing
Life test
Environmental test
Electrical characteristics measurement
Electromagnetic Compatibility Testing Services
Calibration of voltage, current, frequency, resistance and capacitance gauges
Calibration of length and height gauges
Calibration of mechanical gauges
Instruments and equipment calibration services
ESD test and EMI test consultation
Metal Materials Laboratory Testing Services
Test Instrument
Microstructure analysis
Laboratory :OM
Others :SEM/EDX, ICP, DSC, TGA, X-ray, TEM, etc
Mechanical performance test
Laboratory: Tensile test
Other: hardness test, bending forming test, etc
Physical performance test
Laboratory: conductivity meter, rheometer
Others: magnetic (VSM), thermal expansion (dilatometer), etc
Inspection platform
Microstructure analysis
General metallographic observation/grain size observation/step-conversion observation
Metal composition analysis
Quantitative/semi-quantitative analysis
Qualitative analysis
Mechanical and physical performance test
Hardness, tensile properties, bending formability, conductivity, magnetism, thermal expansion, etc
Failure analysis
Stamping process/electroplating process /smt process/other (MIM, etc.)
Flexible Production
mobility，flexibility，innovation
HHY had accumulated abundant experience on components manufacturing in the past years, with complete production and supply chain, advanced R&D ability and strict quality control, perfect IT system, HHY aimed at providing the shortest delivery service.
In order to meet customer’s requirements for price, delivery and service, HHY had introduced information systematic design to improve the MES (Manufacturing Execution System), integrated with 8thManage @ FAS、 SAP Business One and remote real-time network monitoring & managing, so that the production management efficiency was greatly improved, meanwhile, creating more flexible value in the whole manufacturing procedure.
The advanced process reform system had greatly increased the added value of each individual, shortened the stocks and entire production cycle, so that lean production can be achieved. Continuous improving product quality as well as reducing product cost. High quality, low cost is our core competitiveness.
Flexible manufacturing system
Various product planning
Fast planning and modification
Process management
Billboard management
Advanced plan scheduling system
Excellent integration management
Quality Advantage
Customer first, advanced technology, comprehensive
system, entire staff participation
Quality is our commitment to customers, fully focused on the quality is our highest priority. We do not only implement a quality system, but also establish a comprehensive quality habits, attitudes, and quality philosophy
Quality Management System
Motivated by the spirit of excellence, HHY is committed to pursue the highest international quality benchmark through superior quality management system. In order to enhance operational efficiency and satisfy our customers, we keep on improving under strict control, detailed evaluation and analysis.
Quality System
Regarding quality, safety and social environmental management, we bear the principle of ” do it right by the first time”, continuous pursuit of better P-D-C-A quality management cycle and improvement system, zero defects is our ultimate target
Hazardous Substance Management
For sustainable development and human health on our planet, we are committed to reducing the usage of hazardous substances, setting strict process management, corresponding to international norms decree, maintaining the Earth’s environment and create new environmental value.
actively involved in the development of green products, new materials and alternative technologies to ensure our products compliance with regulations and customer requirements.
implementation of all employees and suppliers to comply with hazardous substances management standards, strict supervision to prevent the use of hazardous substances
